HollyCube won the 2019 National Excellent Energy Saving and Environmental Protection Recommended Product Technology
On December 12, 2019, under the guidance of the Department of Energy Conservation and Comprehensive Utilization of the Ministry of Industry and Information Technology, the 2019 National Excellent Energy-Saving and Environmental Protection Product Technology and Demonstration Case Promotion and Application Exchange Conference was successfully held in Beijing. Huang Jianzhong, Vice Chairman and Secretary General of China Electronics Energy Conservation Technology Association, Zhang Enhui, Vice Chairman, Senior Advisor (formerly Deputy Director of the Ministry of Information Industry, Ministry of Economics and Transportation) Gao Chengzhi, Director Hu Jimin, and Zhang Yanping, PhD associate researcher of the Chinese Academy of Environmental Sciences Leaders, business leaders from all over the country, experts, media reporters attended the conference.
Recommended by local energy conservation authorities, industry energy conservation associations, and energy conservation and environmental protection testing and certification institutions, and reviewed by experts, a total of 179 companies declared that their product technologies have won the "National Excellent Energy Conservation and Environmental Protection Recommended Product Technology", and operated by Hollysys Digital Factory. System HolliCube won the 2019 National Energy-saving and Environmental Protection Excellent Recommended Product Technology.
HolliCube is an operating-level platform system created by Hollysys to empower industrial enterprises to realize "digital production + industrial Internet services + industrial artificial intelligence", focusing on industrial processes, production scheduling and operation and maintenance management. Tightly combined to ensure that the equipment is always in the best operating state, thereby improving production efficiency and product quality. Currently, HolliCube has been successfully applied to large-scale projects such as Haier and BE Water.
I. Product Scope
Including process industry, discrete industry, rail transportation, municipal facilities and industrial parks.
Product / Technical Brief
Based on HolliCube, the digital factory operating system, the establishment of a smart energy management platform, the construction of massive industrial data collection, processing, storage, aggregation, analysis and service systems, supporting the use of digital capabilities to rapidly improve the efficiency of energy use in enterprises, and exploring smart energy management in enterprises New model.
HolliCube-based smart energy management platform overall technology design architecture diagram
The edge computing layer is located on the edge side near the object or data source. Through large-scale and deep-level data collection, and protocol conversion and edge processing of heterogeneous data, it builds the data foundation of the industrial Internet platform, collects massive data, and relies on protocol conversion technology. Realize normalization and edge integration of multi-source heterogeneous data.
The energy service layer builds a scalable and open cloud operating system by overlaying innovative functions such as industrial models, data management, big data processing, industrial data analysis, and industrial microservices. The energy service layer mainly has the following three functions: one is to provide industrial data management capabilities, combining data science with industrial mechanisms, to help manufacturing companies build industrial data analysis capabilities, and realize data value mining; the second is to apply a large number of industrial technology principles and industries Knowledge, basic processes, and model tools are regularized, softwareized, and modeled, and packaged into microservice components for developers to reuse. The third is to build an application development environment, using microservice components and industrial modeling and application development tools to help Users quickly build customized industrial apps.
The energy application layer is aimed at industrial scenarios, and by calling microservices at the edge and platform layers, it builds a series of modeled and software applications such as energy monitoring, management, analysis, and decision-making, and forms energy management APPs that meet different industries and scenarios, such as Energy monitoring, energy planning, energy metering, energy balance, energy analysis, and energy auditing decisions form the ultimate application value of energy management platforms.
Application scenarios combining the mechanism model and mathematical model of the smart energy management platform based on HolliCube
3. Applicable conditions and restrictions
HollyCube's smart energy management platform based on HolliCube is suitable for smart energy management and control scenarios in various industries. For specific industries or scenarios, provide targeted system solutions.
HolliCube-based smart energy management platform provides full-line tracking and analysis of internal energy flows in enterprises such as energy use, energy analysis, energy optimization, and energy forecasting. Adopting a mechanism-based model and a data training model as a supplement, real-time and in-depth optimization of the energy consumption operating parameters of key equipment, so that the equipment is in the optimal working state to achieve the effect of energy saving. And transformation of intelligent management model. HolliCube-based smart energy management platforms have served various industries such as steel, electricity, water, chemical, electronics, new energy, and life services.
Take the typical case of the electronics industry to illustrate:
The energy consumption of Wuhan Park in a large electronics company is as follows: low level of digitization, relying on manual meter reading inspection; low degree of automation, manual operation of equipment; fewer energy efficiency analysis devices, fewer energy and energy analysis methods; operation and maintenance of equipment Lack of standards, maintenance of equipment based on experience, prone to leakage and over-guarantee, affecting equipment operation and equipment life; decentralized energy stations in the park, difficult manual supervision, and low efficiency.
HolliCube-based smart energy management platform provides comprehensive energy management solutions for energy data collection, comprehensive monitoring, energy plan management, energy metering and performance, energy analysis, energy auditing, and energy decision-making. Establish a mechanism model based on energy-consuming equipment, and combine the platform's big data analysis tools to perform in-line and real-time deep energy-saving optimization of equipment parameters and process parameters. The value of this project is reflected in: energy saving effects. Automatically control plant lighting according to personnel distribution, weather, and time, saving about 5% -15% of electricity; according to the operating parameters and quantity of load adjustment equipment, compressed air saves about 5% -12% of electricity, and ice machine saves about 4.6% of energy- 9%. Comprehensive energy saving is about 5% -10%. The company's annual comprehensive energy expenses amounted to 198 million yuan, which saved about 10 million yuan in energy costs. Device management. The platform comes with a device management module. The remote operation replaces manual labor, and the equipment operation efficiency is improved by more than 95%; the completion of equipment maintenance has reached 98.6%, the degree of equipment monitoring is about 99.8%, and the rate of timely detection of equipment failures is 99.5%. Staff management. The platform personnel management module starts from the aspects of operation safety and personnel scheduling management. After implementation, the risk of equipment operation is greatly reduced; the platform adopts strategies such as personnel park positioning and nearby maintenance, which greatly reduces personnel costs. HollyCase, as the leader of domestic automation and information technology solutions, relies on 26 years of practice in the industrial field to encapsulate industry experience, knowledge and technology accumulation into asset models, mechanism models and mathematical models, and incorporates HolliCube-based wisdom In the energy management platform, the company's production equipment, production lines, energy measurement and other data are established into asset models, and the energy consumption, analysis, and decision-making scenarios of the enterprise are reconstructed in a digital space. Field data is used to drive the digital energy model to realize OT and Deep integration of IT data.